Turnkey Inspection Systems by Industry
Complete inspection automation systems — engineered, integrated, and deployed for the most demanding manufacturing environments.
Pharma & Packaging
Turnkey pharmaceutical inspection systems
Food & Beverage
Complete sorting and inspection systems
Automotive
Integrated inspection for automotive production
Electronics & PCB
Multi-camera inspection for electronics assembly
Robotics & Factory Automation
Vision-guided robotics and automated manufacturing
Pharma & Packaging
Turnkey pharmaceutical inspection systems
We engineer complete inspection systems for pharmaceutical manufacturing — integrating cameras, precision optics, controlled lighting, edge AI, and PLC-based reject mechanisms into a single turnkey solution that meets FDA 21 CFR Part 11 requirements.
Blister Pack Inspection
Verify tablet presence, correct fill, seal integrity, and foil quality at full production speed.
Label Verification
OCR-based label reading, barcode verification, and print quality assessment for serialization compliance.
Vial & Ampoule Inspection
Detect particulate contamination, fill-level variations, and cosmetic defects in glass containers.
Typical System Configuration
Food & Beverage
Complete sorting and inspection systems
From raw ingredient sorting to final packaging inspection, we design and deploy complete inspection automation systems — cameras, lighting, AI, conveyors, and reject mechanisms — engineered for food safety and high-speed throughput.
Color Sorting
High-speed color classification for grains, nuts, seeds, and dried fruits — proven in Nova Sorters machines at 6 TPH.
Foreign Object Detection
Identify and reject foreign materials, contaminants, and defective product with sub-0.1mm detection capability.
Packaging QC
Seal integrity verification, label placement checking, and fill-level inspection for consumer-ready packaging.
Typical System Configuration
Integration Reference: Nova Sorters
WindleTek engineered and integrated the complete inspection system for Nova Sorters' industrial color sorting machines — cameras, lighting, AI, edge compute, conveyors, and PLC-controlled reject gates — handling 3 product lines at production speed.
Automotive
Integrated inspection for automotive production
We deliver complete inspection systems for automotive manufacturing lines — multi-camera setups, precision optics, AI-driven defect detection, and direct PLC integration — engineered for micron-level precision and IATF 16949 compatibility.
Surface Defect Detection
Identify scratches, dents, porosity, and coating defects on machined and painted automotive parts.
Dimensional Measurement
Non-contact gauging and GD&T verification for critical dimensions on engine, transmission, and chassis components.
Assembly Verification
Confirm correct part presence, orientation, clip engagement, and fastener installation in sub-assemblies.
Typical System Configuration
Electronics & PCB
Multi-camera inspection for electronics assembly
We build integrated inspection systems for PCB assembly lines — from bare board verification to post-reflow solder joint analysis — combining high-resolution cameras, precision macro optics, and AI classification with direct line integration.
Solder Joint Inspection
Classify solder joint quality (good, insufficient, bridge, cold) using deep learning models trained on production data.
Component Placement
Verify component presence, correct orientation, polarity, and placement accuracy before and after reflow.
BGA & Hidden Joint Analysis
X-ray compatible AI analysis for ball grid array solder joints and hidden connections under IC packages.
Typical System Configuration
Robotics & Factory Automation
Vision-guided robotics and automated manufacturing
We integrate AI-powered vision systems into robotic workcells and automated production lines — enabling pick-and-place, bin picking, palletizing, assembly verification, and robotic guidance with real-time 2D/3D vision feedback.
Vision-Guided Pick & Place
AI-driven object detection and pose estimation for robotic arms — enabling accurate picking from conveyors, trays, and unstructured bins.
Bin Picking & Depalletizing
3D vision systems for random bin picking of mixed parts, with collision-free path planning and real-time grip optimization.
Robotic Assembly Verification
Multi-camera inspection integrated into robotic assembly cells — verify correct part placement, orientation, fastener engagement, and weld quality in real-time.
Typical System Configuration
Ready to Discuss Your Inspection System?
Tell us about your production line and we'll design a complete, turnkey inspection system that fits.